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RUBBER COVERED ROLLS
Elastomer Selection

Note: Any of our rolls can be Rubber-Covered to meet process needs. The appropriate selection of a rubber cover is important to the success of many process applications. The following is a summary guide to a few of the most popular choices of rubber elastomers used in the web converting industry. For specific strengths and weaknesses of each elastomer, refer to the polymer properties chart.

Elastomer Chart
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NEOPRENE
Considered a good choice for general purposes applications. It has good mechanical properties, good chemical resistance and high resilience. Neoprene is a workhorse in the industry. It is used on nip rolls, pull rolls, feed rolls and in flexo and gravure printing.

NITRILE
Also known as NBR or Buna-N, Nitrile is the most commonly used elastomer in the industry. It has good resistance to oils, chemicals and water. Nitrile is also a workhorse covering with applications as nip rolls, pull rolls and rolls in printing applications. Carbonxilated Nitrile is a modified Nitrile rubber, possessing most of the properties of Nitrile along with outstanding abrasion resistance and other physical characteristics, including tensile strength. Nitrile/PVC blends are also very popular in the web converting industry. The addition of PVC enhances the physical properties, abrasion resistance, strength, chemical and ozone resistance of Nitrile.

POLYURETHANE
Urethane rubber is available in two basic chemical types, polyester and polyether. Polyester urethane is a tough elastomer with good chemical and solvent resistance while Polyethers work better in applications that come in contact with water. Urethane is typically used in applications where toughness, wear resistance and cut resistance are desired. Urethane generally has high-friction characteristics making it a favorite for pull rolls.

 

SILICONE
Silicone rubber is known for two main attributes, high temperature (500° F) capability and imporved relesase characteristics. Silicone is a more expensive covering but along with heat resistance and release it has good chemical resistance and excellent ozone resistance. Silicone has generally weak physical characteristics but is widely applied in situations where its temperature and release characteristics are needed.

EPDM
Sometimes called EPT, EPDM consists mostly of Ethylene and Propylene. It has excellent ozone resistance and chemical resistance, especially with polar solvents such as keytones. EPDM is also heat resistant to 350° F. It is typically used where its chemical and temperature capabilities are required such as coating applications.

HYPALON
Hypalon has good physical characteristics, good chemical resistance, excellent ozone resistance and good temperature (350° F) capability. Hypalon is ideal for many roller applications and is a favorite as a covering for nip rolls.

VITON
Viton Is known for its excellent chemical resistance and high temperature (500 F) capability. Viton is very expensive so its applications are limited to extreme cases where other compounds fail and the high price can be justified.

   

 
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